According to the cutting efficiency and the average worker wage, cutting labor costs about 0.015 Each shoe factory has to use Counter and dozens of manufacturers can make Counter in China.每個(gè)鞋廠都要使用港寶產(chǎn)品，在中國(guó)大陸也有數(shù)十家生產(chǎn)港寶的生產(chǎn)廠家。
But the current domestic Counter is mainly supplied with roll packing, shoe factories have to cutting and skiving after received roll packing Counter. Not only meet a variety of different design or sewing requirements, but also consider beauty appearance and comfortability of shoes. Therefore, the requirements are very high to both process and operating skills, which caused some difficulties in operation and material loss.
但是目前國(guó)內(nèi)生產(chǎn)的港寶都是以卷裝片材為主，鞋廠拿回港寶以后，裁片、削邊，而且還要配合各種不同的設(shè)計(jì)處理或車(chē)縫要求，并兼顧鞋子外觀的美感和穿著的舒適，因此對(duì)各種工藝要求很高，對(duì)操作人員的技術(shù)要求也很高。造成了一定的操作難度和材料損失。
After more than two years research and thousands of testing, Fu Da finally developed the world's first automatic forming equipment and products with national patent protection. (Patent No.: ZL2 ZL20 ZL20 ZL2.6).
本廠經(jīng)過(guò)兩年多的技術(shù)攻關(guān)和數(shù)千次的數(shù)據(jù)測(cè)試，終于開(kāi)發(fā)出全球、國(guó)家專(zhuān)利保護(hù)的自動(dòng)成型設(shè)備及產(chǎn)品(專(zhuān)利號(hào)： ZL2 ZL20 ZL20 ZL2.6）。
This series of equipment can directly produce suitable Counter sheets for each shoe according to different styles by different shoe factories. 該系列設(shè)備可以根據(jù)不同鞋廠不同鞋子的款式要求，直接生產(chǎn)出適合每雙鞋子使用的港寶片。

Cost analysis of traditional hot-melt film Counter: 傳統(tǒng)熱熔膠港寶使用成本分析：
A Cutting process裁斷部分
RMB each pair (2 pieces) 按工人平均裁斷工效及工資計(jì)算，每雙（2片）港寶的裁斷人工費(fèi)用約為0.015元
B skiving and polishing process 削邊、打磨部分
According to the skiving and polishing efficiency and the average worker wage, skiving labor costs about 0.05 – 0.06 RMB each pair (2 pieces) 按工人平均削邊、打磨工效及工資計(jì)算，每雙（2片）港寶的削邊人工費(fèi)用約為0.05元-0.06元
C Material loss材料損耗
The actual usage 90% for each yard Counter, at least 10% material loss, and cost about 0.07-0.10RMB
each pair(2 pieces)每碼港寶實(shí)際使用率90%，至少10%的邊角料，損耗材料成本費(fèi)用每雙（2片）約為0.07-0.10元
D Electricity, maintenance and other losses電費(fèi)、設(shè)備維護(hù)及時(shí)其他損耗
According to the average cost, it costs about 0.02-0.03RMB each pair(2 pieces) 按平均綜合費(fèi)用計(jì)算，每雙（2片）港寶平均約為0.02-0.03元
The total cost is 0.155-0.205 RMB and two shoes cost 0.30-0.40 RMB
綜合以上成本費(fèi)用為0.155-0.205元
做一雙鞋子前后2雙港寶成本為0.30元-0.40元
Product comparison table
產(chǎn)品分析表
Item
比較項(xiàng)目 Traditional hot-melt film Counter 傳統(tǒng)熱熔膠港寶 Fully automatic one-time forming Counter 全自動(dòng)一次成型港寶
Property 物性 Low temperature operation, easy molding, good elasticity and effect.低溫操作、易定型、彈性好、效果佳 Same material, process and property相同材質(zhì)、相同工藝、物性一樣
Process 使用工序 Material calculation- Cutting – Skiving –Polishing- Production use 算料-裁斷-削邊-打磨-生產(chǎn)使用 According to the paper customization, directly used on production line按紙版定制，直接水線生產(chǎn)使用
Required equipment 配套設(shè)備 Cutting equipment, Skiving equipment, Polishing equipment 裁斷機(jī)、削邊機(jī)、打磨機(jī) No無(wú)
Labor and related cost 人工及相關(guān)費(fèi)用 Cutting, Skiving and Polishing labor; Cutting costs, maintenance fees, electricity and material losses, etc.裁斷人工、削邊人工、打磨人工、斬刀費(fèi)、機(jī)器維護(hù)費(fèi)、電費(fèi)、材料損耗等 No無(wú)
Production loss生產(chǎn)損耗 10% cutting, Skiving and scrap material loss 10%裁斷邊角廢料、削邊廢料、不良品廢料 No無(wú)
Efficiency 使用效益 Increase the production cost and cycle, does not meet modern enterprises production requirements 增加企業(yè)生產(chǎn)成本及生產(chǎn)周期，不符合現(xiàn)代化企業(yè)生產(chǎn) Direct benefits: Save labor cost and related cost for cutting skiving and polishing 直接效益：省去裁斷、削邊、打磨三道工序的人工及相關(guān)費(fèi)用
Indirect benefits: Improve production efficiency, enhance product appearance 間接效益：提高生產(chǎn)效率，提升產(chǎn)品外觀
FD fully automatic one-time forming hot-melt Counter -- The best choice for shoe factories to save labor, money and process FD富達(dá)全自動(dòng)一次成型熱熔膠港寶片--鞋廠省人省錢(qián)省工序的佳選擇

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